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Filter Test Results

Honestly, a reusable FAA/PMA, Lycoming approved oil filter vs one from Walmart IMHO shouldn’t warrant a thread this lengthy, when for most of us, who are not putting 500 hrs/year on their engine, the bigger threat is likely going to be corrosion.

Everyone’s mileage will vary and at the end of the day, go with whatever floats your boat.
The Challenger filters are not “Lycoming approved”. Again, here’s what the Lycoming tech rep said when queried - “The Challenger filter is not currently a Lycoming approved PMA part...”
 
Mike, extracted one from a Tempest, and it seemed like the short threads, previously in the filter end cap, were tight when screwed into a new filter. I assume those threads would also be tight in a filter adapter.

I suspect they are non-standard, intended to be tight so the nipple always unscrews with the filter. Are the Champions the same?
In my experience the Champion nipple has a larger thread diameter on the filter side (13/16 IIRC), so the Tempest's 3/4 x 3/4 was the "go to". The short threaded side screws into the adapter assembly without drama. I cant remember how much force it took, but I did think it was loose enough to require locktite as extra insurance from backing out at a filter change.
 
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In my experience the Champion nipple has a larger thread diameter on the filter side (13/16 IIRC), so the Tempest was the "go to". The short threaded side screws into the adapter assembly without drama. I cant remember how much force it took, but I did think it was loose enough to require locktite.

Thanks Mike. I'll polish the lead-in thread and give it a shot.
 
In my experience the Champion nipple has a larger thread diameter on the filter side (13/16 IIRC), so the Tempest's 3/4 x 3/4 was the "go to". The short threaded side screws into the adapter assembly without drama. I cant remember how much force it took, but I did think it was loose enough to require locktite as extra insurance from backing out at a filter change.
AHA! This might explain my situation... My -6 has always had a nipple installed in the engine, and the threads on it are 13/16". I assumed that someone must have stripped/munged the stock threads and re-threaded and installed a nipple for the next larger size. This makes me wonder if someone just happened to remove a Champion filter and somehow leave the nipple in the engine, and since then i've always had a 13/16" thread (and i've been buying the appropriate Champion/Tempest/etc. filters that have a 13/16" female thread on them since I bought the plane). In fact, I went out of my way to buy the K&N reusable filter that had a 13/16" female thread as well... Which i'll be removing at the next change... :(
 
That's just going to end with a lot of people selling used K&N *Air* filters in the Classified section... :p
K&N air filters are excellent at keeping stones, birds, leaves, and insects out of the engine. Anything much smaller than that will get through. Thankfully most of our time flying is in relatively clean air as soon as we get away from the surface. I agree that an air filter test will result in a lot of disappointment, but perhaps it will help us find a better way to filter the incoming air, considering the challenges of aviation (rain, snow, ice at altitude, and dust and bugs near the ground).
 
AHA! This might explain my situation... My -6 has always had a nipple installed in the engine, and the threads on it are 13/16".
Yep, odds are if you pull it out of the adapter you will find 3/4 on the adapter side. Swap it out with the straight Tempest nipple (or aftermarket) and you can join the party with the rest of us!
 
AHA! This might explain my situation... My -6 has always had a nipple installed in the engine, and the threads on it are 13/16". I assumed that someone must have stripped/munged the stock threads and re-threaded and installed a nipple for the next larger size. This makes me wonder if someone just happened to remove a Champion filter and somehow leave the nipple in the engine, and since then i've always had a 13/16" thread (and i've been buying the appropriate Champion/Tempest/etc. filters that have a 13/16" female thread on them since I bought the plane). In fact, I went out of my way to buy the K&N reusable filter that had a 13/16" female thread as well... Which i'll be removing at the next change... :(
Yep, odds are if you pull it out of the adapter you will find 3/4 on the adapter side. Swap it out with the straight Tempest nipple (or aftermarket) and you can join the party with the rest of us!
Or just buy the Wix 51258. It has the 13/16” female thread you need.
 
So when you all installed your tempest nipple into your Lycoming, did you use locktite or just screw it in?
The Tempest nipple has a shoulder. Just tighten it snug, it can't fall out with the filter in place.
If it comes out when you remove the filter, then use some locktite on it so it will stay in place.
 
Or just buy the Wix 51258. It has the 13/16” female thread you need.
That's handy, thanks. 4" long, too, which is a nicer fit against my firewall. 345psi burst pressure, 9-11gpm flowrate, and anti-drainback valve. It says "Bypass valve setting PSI: None" though. I'll compare to the other Wix filters mentioned earlier and see how the specs are.
 
AHA! This might explain my situation... My -6 has always had a nipple installed in the engine, and the threads on it are 13/16". I assumed that someone must have stripped/munged the stock threads and re-threaded and installed a nipple for the next larger size. This makes me wonder if someone just happened to remove a Champion filter and somehow leave the nipple in the engine, and since then i've always had a 13/16" thread (and i've been buying the appropriate Champion/Tempest/etc. filters that have a 13/16" female thread on them since I bought the plane). In fact, I went out of my way to buy the K&N reusable filter that had a 13/16" female thread as well... Which i'll be removing at the next change... :(
Lycoming has used at least two different oil filter adapters over the years. I have the same 13/16-16 thread on my Lycoming. IF I go though the parts catalog, there will be two different part numbers between the one you and I have verse the one that is now shipping on new engines. I use the 48103 filter for most of the last 26-years.
 
That's handy, thanks. 4" long, too, which is a nicer fit against my firewall. 345psi burst pressure, 9-11gpm flowrate, and anti-drainback valve. It says "Bypass valve setting PSI: None" though. I'll compare to the other Wix filters mentioned earlier and see how the specs are.
My adapter houses a bypass so none is needed in the filter. This is the same as the Champion 48103 which is used with my adapter if you prefer TSO parts.
 
For the folks using Wix filters, are you putting an external magnet on the filter to help trap ferrous particles?
I think the magnet will only trap particles that come within a 1/6" or so. I personally don't see a benefit for it on the filter. On the drain plug, The particles would sink down and be capture by the plug, so a magnetic plug is probably a good idea.
 
Are the ones removed from old filters straight thread or NPT (tapered)?
They are straight, on the male and female threads of every Champion I have dissembled. I just checked the thread diameters on the possibility of thread class difference. The removed adapter has the same thread diameter measurements on both ends. 3/4-16 Both ends are equally easy to thread in the back side of the oil filter end plate. It appears that the shoulder is used to deform the first thread for a mechanical lock. I would want to replicate this locking if the adapters are reused, and personally, would only use the shoulder type adapter unless al alternate design was tested for equal removal torque.
 
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Excellent Walt, thanks.

Adapter list. So far we have:

Lycoming horizontal w/ 3/4" thread: Internal bypass, use 48110 or 48111 aircraft filter. Subject to field experience and possible test, Wix 51647 and equivalents, no bypass inside the filter.

Superior Air Parts: No internal bypass, use 48108 or 48109 aircraft filter. Many users report good operating experience with Wix 51515 and equivalents. The filter's internal bypass setting is a bit low for the aircraft application.

B&C BC700: No internal bypass, use 48108 or 48109 aircraft filter. Many users report good operating experience with Wix 51515 and equivalents (Napa Gold 1515 is common). The 51515's internal bypass setting (8 to 11 psi) is a bit low for the aircraft application.

Continental Titan: No internal bypass, use 48108 or 48109 aircraft filter, or Wix 51515 and equivalents. See above.

Airwolf Universal Lycoming Homebuilt Kit AFC-K001: No internal bypass, use 48108 or 48109 aircraft filter, or Wix 51515 and equivalents. See above.

Casper Labs: No internal bypass, use 48108 or 48109 aircraft filter, or Wix 51515 and equivalents. See above.

ECI Titan: No internal bypass, use 48108 or 48109 aircraft filter, or Wix 51515 and equivalents. See above.

Good work everyone.
Interestingly, Champion spec for the thread size is 13/16" for the 48108 or 48109 yet looks like people have been using filters (WIX 51515) that list the thread size of 3/4. Is this a mistype somewhere?
 
Interestingly, Champion spec for the thread size is 13/16" for the 48108 or 48109 yet looks like people have been using filters (WIX 51515) that list the thread size of 3/4. Is this a mistype somewhere?
See attached, only the CH48103 and 104 have 13/16", Tempest cross reference the same.
 

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So I was looking at Wix filters as they seem pretty popular on this thread based on the test done by DanH, but looking at other ISO 4548-12 test results on another forum, the representative Wix filter there was actually the worst of the lot. Different filters, sure, but the working assumption with Wix on this thread seems to be that they are largely similar with respect to filter efficiency. The Wix might be good enough, but based on this lab's testing, there are almost certainly other choices which are better.

Worth mentioning also is the lab's comments about the Wix filter (and one that could be applied to any individual filter on any individual test):
"It is possible that this Wix XP filter is an outlier. We would need to run a sample lot of random filters to know with any kind of statistical certainty."

efficiency-compairson-graph-pic-2-jpg.59366


Full thread on BOTG here: Link
 
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Prediction: Within one year, the discussion of the “best” non aviation filter to use will become a sticky in the “never ending debate” section of the forum.
 
Prediction: Within one year, the discussion of the “best” non aviation filter to use will become a sticky in the “never ending debate” section of the forum.

That's almost like predicting water is wet. It's a subject where the only correct choice is "my" choice; anyone who disagrees is "wrong".
 
There are certainly better filters than the five previous candidates. They were picked because they were already in common use across the RV fleet.

At a glance (i.e. no research), the filters referenced from the other forum are all synthetic media filters, and should generally perform better than the 51515 Wix, or the Champion and Tempest aviation filters. It doesn't surprise me to see some top line choices do very well. However, we should probably focus on specific filters, not brands, and ask "Do any of the above synthetics fit a Lycoming?"
 
This one under investigation by one of our smarter fellows: Donaldson 551132...synthetic media, small package, spec sheet values in the right range. Not an endorsement, but a good prospect. Do the numbers suggest it would fit in your application?


EDIT, based on Scott's photos below (thank you sir) the dimensions would be just fine.
Just got 4 of these in. These things are tiny! Smaller that the K&P filter, which makes install easier in the tight quarters.
 
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There are certainly better filters than the five previous candidates. They were picked because they were already in common use across the RV fleet.

At a glance (i.e. no research), the filters referenced from the other forum are all synthetic media filters, and should generally perform better than the 51515 Wix, or the Champion and Tempest aviation filters. It doesn't surprise me to see some top line choices do very well. However, we should probably focus on specific filters, not brands, and ask "Do any of the above synthetics fit a Lycoming?"
That was kind of my point - the test done is a very small sample size of a single example of five different filters. There are other options for sure - let’s not lose sight of that in our mass rush to the tested Wix example.
 
That was kind of my point - the test done is a very small sample size of a single example of five different filters. There are other options for sure - let’s not lose sight of that in our mass rush to the tested Wix example.

Yep!

And maintain balance. A reader could easily over-emphasize efficiency. Let's keep an eye on other details...burst pressure, bypass setting, etc.

Perspective...On the chart below, the Wix doesn't look as good as some. But consider, right here in the Vans community, we had a very high percentage flying $40K engines with "filters" that wouldn't even make it on to a chart scaled as shown. A filter rated poorly by the standards of the auto, HD truck, and heavy machine industries is absolutely awesome compared the expensive garbage many were using. Any physically reliable filter with enough dirt capacity for our very short 50 hour oil change interval is a huge improvement.

Efficiency Compairson Graph Pic 2.jpg
 
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But consider, right here in the Vans community, we had a very high percentage flying $40K engines with "filters" that wouldn't even make it on to a chart scaled as shown.
This is a really good point, and I just want to say how grateful I am for the information provided by the study. Having failed to contribute $ toward that worthy effort, I hereby commit to contributing to any follow-up study!
 
But consider, right here in the Vans community, we had a very high percentage flying $40K engines with "filters" that wouldn't even make it on to a chart scaled as shown. A filter rated poorly by the standards of the auto, HD truck, and heavy machine industries is absolutely awesome compared the expensive garbage many were using. Any physically reliable filter with enough dirt capacity for our very short 50 hour oil change interval is a huge improvement.
Yesterday I switched back to my old stock of Champion filters, standing by for more analysis to find the best auto filter for us to use in the future. I've got two more Champions in stock - hopefully you guys will find an excellent replacement before I run out. Not going to sell my K&P as I'm hopeful that they will respond to these tests and come up with a better filter element that fits in their housing. I've love to be able to use one of the modern auto filter cartridges in a re-usable housing.
 
This is a really good point, and I just want to say how grateful I am for the information provided by the study. Having failed to contribute $ toward that worthy effort, I hereby commit to contributing to any follow-up study!
This is the value of this site. I think I will give my savings to the crew that runs this site.
 
This is the value of this site. I think I will give my savings to the crew that runs this site.
And as great as it is for builders, it might be even more useful for clueless types like me who buy used RVs. This site and Vic’s book basically make that whole enterprise possible!
 
Not going to sell my K&P as I'm hopeful that they will respond to these tests and come up with a better filter element that fits in their housing. I've love to be able to use one of the modern auto filter cartridges in a re-usable housing.


I’m going to keep mine also, hopefully they will see a market for a disposable filter cartridge.
A quick look thru a filter catalog shows the size required to fit into the existing housing puts it in the area of motorcycle cartridge filters. I would expect the micron rating would be good enough but it may lack the capacity forcing it into early bypass.
 
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